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Automatic visual glue spraying machine assists in the production of mouse pads

2024-12-31
Dongguan Julong Machinery Co., Ltd

    In the field of mouse pad production, with the continuous improvement of consumers' requirements for product quality and craftsmanship, traditional production methods are gradually unable to meet market demand. The application of automatic visual glue spraying machines has brought innovative solutions to mouse pad production enterprises, effectively improving production efficiency and product quality.

    Many mouse pad manufacturers used to produce mouse pads by manually applying glue. Manual gluing is not only inefficient, but also difficult to ensure the uniformity and accuracy of glue application, resulting in uneven product quality. For example, excessive application of glue can cause unevenness on the surface of the mouse pad, affecting the smooth sliding of the mouse; Insufficient application of glue can lead to weak adhesion, delamination, blistering, and other problems, seriously affecting the product's service life and user experience.

    In order to help manufacturers overcome this difficulty, Julong Machinery has developed an advanced automatic visual glue spraying machine. This fully automatic glue spraying machine is equipped with a high-resolution camera and an intelligent visual recognition system, which can quickly and accurately scan and analyze the raw materials of the mouse pad, and accurately locate the areas and paths that need to be sprayed with glue.

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    In the production process, first accurately place the base material and surface fabric of the mouse pad on the workbench of the glue spraying machine. After the glue spraying machine is started, the visual system quickly captures the image information of the material and generates the best glue spraying plan according to the preset program. Its high-precision nozzle can evenly and accurately spray glue at the predetermined position, and the amount of glue can be precisely controlled within a very small error range, ensuring the stable and reliable bonding quality of each mouse pad.

     After the application of automatic visual glue spraying machines, production efficiency has been greatly improved. Originally, when manually gluing, a skilled worker could complete the gluing work of up to hundreds of mouse pads per day. Now, a visual glue spraying machine can complete the gluing task of thousands of mouse pads in the same time, greatly improving the production capacity of enterprises and better meeting the demand of the market peak season and the delivery requirements of large-scale orders.

     The product quality has also made a qualitative leap. Due to the guaranteed uniformity and precision of the spray adhesive, the surface flatness and bonding firmness of the mouse pad have reached higher standards. After testing, the defect rate of the product has been reduced from over 10% to within 2%, greatly reducing the cost of returns and rework caused by quality issues, while also improving the brand's market reputation and customer satisfaction.

     In addition, the application of visual glue spraying machines has also reduced the production costs of enterprises. Although the initial investment in equipment is relatively high, in the long run, the precise use of glue avoids waste, reduces labor costs, and improves product quality, resulting in increased benefits and effective control and reduction of the overall production cost of the enterprise.  
  
     Moreover, the flexibility and operability of visual glue spraying machines enable enterprises to more easily meet the production needs of mouse pads of different sizes, shapes, and materials, quickly switch production process parameters, and provide strong support for diversified product design and innovation, helping enterprises stand out in fierce market competition and occupy a more favorable market position.